Changing the parking brake cable on a Mercedes-Benz W201, also known as the Mercedes 190, can be a complex job and may require some mechanical expertise. The following steps provide a general overview of how to replace the parking brake cable on a Mercedes W201. Keep in mind that specific procedures and requirements may vary depending on the model year and variant of your Mercedes, and it’s essential to consult your vehicle’s service manual for precise instructions. If you’re not confident in your mechanical skills, it’s advisable to seek professional assistance.

Tools and Materials You May Need:

  • New parking brake cable
  • Vehicle jack and jack stands
  • Wrenches and sockets
  • Pliers
  • Screwdrivers
  • Brake cable tensioning tool
  • Replacement grommets or clips (if necessary)
  • Brake cleaner
  • Rust penetrant
  • Safety equipment (gloves, safety glasses)

Procedure:

  1. Safety Precautions:
    • Ensure the vehicle is on a flat and stable surface.
    • Engage the parking brake and block the vehicle’s wheels to prevent it from rolling.
    • Wear appropriate safety gear, including gloves and safety glasses.
  2. Lift the Vehicle:
    • Use a vehicle jack to lift the rear of the vehicle and secure it with jack stands.
  3. Access the Cable:
    • Locate the parking brake cable under the vehicle. Depending on your vehicle’s configuration, you may need to remove underbody panels or covers to access the cable.
  4. Release Tension:
    • Release the tension on the parking brake cable by loosening the adjusting nut or bolt at the handbrake lever inside the vehicle’s cabin.
  5. Disconnect the Cable:
    • Disconnect the parking brake cable from the rear brake calipers or drums. This may involve removing retaining clips or fasteners.
  6. Remove Old Cable:
    • Trace the cable’s path and remove any clips or brackets that secure it to the vehicle’s chassis or body.
    • Carefully remove the old parking brake cable from its routing.
  7. Install New Cable:
    • Route the new parking brake cable through the same path as the old one.
    • Secure the cable in place with clips or brackets, and make sure it follows the original routing.
  8. Connect to Rear Brakes:
    • Reconnect the parking brake cable to the rear brake calipers or drums. Use new grommets or clips if necessary.
  9. Tension the Cable:
    • Use a brake cable tensioning tool to adjust the cable tension. Consult your service manual for the proper tensioning procedure.
  10. Test the Brake:
    • After connecting the cable, test the parking brake to ensure it engages and disengages correctly.
  11. Adjust the Handbrake Lever:
    • Adjust the handbrake lever inside the vehicle to the appropriate tension.
  12. Check for Proper Operation:
    • With the vehicle still safely raised on jack stands, ensure that the parking brake holds the vehicle securely in place.
  13. Lower the Vehicle:
    • Once you’re satisfied with the cable installation and parking brake function, carefully lower the vehicle to the ground.

This is a general overview of the process to change the parking brake cable on a Mercedes W201. However, the specific steps and cable routing may vary based on your vehicle’s configuration and model year. It’s crucial to consult the vehicle’s service manual or seek professional assistance for precise instructions.